Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Shovelhead Modifications
TC88 70HP Stage1
And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. Rocker arm, rocker cover, derby cover, ect. lordharold Active Member. 0000014611 00000 n
Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Torque specs seem off. 100 in lbs for the clutch diaphragm bolts. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Set the cable aside for later re-installation. 15-17 foot pounds
1979 - Late 1984 Torque Specs. pounds, rocker cover 135-155 inch pounds. On the contrary, applying less torque wont fasten the screws, and they will become loose. 1/4 inch bolts
Harley-Davidson Bronx Specs. On models with dual front calipers, check alignment of brake discs to fork. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. The above list has only described the torques for different parts where you will need the wrench. Or did you lose the key to your Harley Davidson? Khrome Werks AR100 test
Sometimes, you may even like to customize the bike. Specification Tables, HD Twin Cam Engine Builds
or 10-12 Nm. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. 28-35 foot pounds
Plus, its motorcycles are just as iconic as the company itself. Rear Master Cylinder mounting nut
Crankcase bolts
Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. TC95 100HP Street
Nonetheless, we suggest you read the user manual. Posted on Aug 09, 2009 . Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position.
Then scribe aline and go maxium of 50 degrees more. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. A few years ago a local shop put a new motor in my K9. Then return it one-quarter turn. Camshaft Specifications
Good questions! 70-80 foot pounds, Front Axle nut
25-40 foot pounds. Evolution 80
9-10 foot pound
Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. SPECIFICATION. Exhaust
(101.6 mm)Piston displacement - (approx.) The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . I opted for a machine shim.. they didn't come out with the updated comensator until 07. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. Some of our partners may process your data as a part of their legitimate business interest without asking for consent.
First, you need to pull back the rubber cover from the clutch lever. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Including all these torque specs for Harley in a single article is nearly impossible. The compensator sprocket 150-165 foot pounds. Camshafts
Street Engine, The
Oh forgot about the manual ?. I have had best luck splitting the difference between the upper and lower values. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. Timer screws (inner cover and sensor plate)
Continue with Recommended Cookies. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. With this drive-train, the Harley-Davidson Freewheeler . 0000008358 00000 n
all other 1/4'' fastners are tq at 108 in.lbs. HVr6D 8J4I`Pv. See Figure 1. Primary cover bolts: 14-21 ft lbs. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. So, after the proper release, your problem is solved. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Clutch lever free play: 1/16". Exhaust Length
Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Unlock more power! This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. On the topic of chassis characteristics, responsible for road holding . You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. 5/16 inch bolts
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In that service manual are torque specs for specific fasteners. 90-120 inch pounds
(95.25 mm)Stroke - 4.00 in. in. I printed off the complete torque specs for the softail models . My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" The book says: for the release cover 120 to 144 in.lbs. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. M.
Color options. Manufacturers change sizes quite frequently. An In-Depth Discussion on Harley Davidson Paint Codes. Drag Strip Gallery
Torque means the amount of rotation each screw and nuts require to tighten on its spot. __transmission sprocket nut at 60.. Tighten front axle to proper torque. Then, follow its instructions for the motorcycles best servicing and upgrading results. Also, as recommended by a guy who builds racing engines. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. 2. Harley Davidson Softails require one quart of primary fluid. 2 0 obj
Finding Manifold Leaks
28-32 foot pounds
2.) This article aimed to let you know about how to adjust Harley clutch cable. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. Rear Shock Absorber
Our line of Screamin' Eagle performance drivetrain and clutch . Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Reduce Engine Surging
Harley-Davidson Deluxe Specs. Land Speed Racing GalleryCV Carburetor
Then you have the tools for repeating the same task later and for any other work you want to perform. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. 150-165 foot pounds
the torque specs for the pressure plate to flywheel are 14ftlbs. Ratman said: . It just seems like 75 is pretty weak.. 06. Required fields are marked *.
Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. 3 0 obj
5. Thus, the motorcycle gets its top speed for which it is known. 14-21 is or seems to be a big difference . Its time I addressed the issue of tools & torque specifications. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. You can refer to the answers. Installation, Maintenance and Tuning Index will help you
JavaScript is disabled. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. May 16, 2006. First, you need to pull up your vehicles clutch cable. 0000031803 00000 n
but in actual section dealing with side cover it calls for 10-12 ft. lbs. Henceforth, you must know the Harley Davidson engine torque specs and other parts. Who Manufactures Harley Davidson Spark Plugs? Your email address will not be published.
It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. thanks guys. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Motor Oil
EVO 95 HP Stage 3
It has several links you could look at. I don't think there is a difference in clutch adjustment procedures. This demonstrates a serious lack of understanding basic tool use and assessment ability. It will help repel moisture and oil from absorbing into the plates for a while. 88 cu. They should be the same for 2001 Dyna. Fill the primary with oil. Gear Ratios
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Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. #2. Install a TC 88/95 cam
(0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Front Brake Caliper mounting screws
Wheelbase. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Torque specs shown in the shop manual are the critical ones. New EFI for EVO and TC, Performance Gallery
#10 - 22 in. Means it does not require any typical clutch adjustment. The pictures below will help you understand why I dont give torque specifications when asked. Nightrider.com
Cougar. 25-40 foot pounds
See Figure 2. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. The torque has been increased from . While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. 13. Plus, at times, you may want to upgrade the motorcycle. or 95-108Nm.
Pivot Shaft
Estimate 1/4 Mile Time
The measurement remains the same for all the Sportster XL from 2004 to 2006. it sure seems low to me, but just checkin with the pros here before i get all greasy. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Come join the .
Instructions say refer to the manual. Also, you may contact the mechanics. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Step 1 - Drain your primary. 1/2" - 58 ft. lbs. Tighten the transmission sprocket nut an additional 30 - 40. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. I guess I should mention it is a 93 Fatboy. Compensating sprocket nut is 80-100 ft-lbs., all years. Torque ft. lbs. Drain as much of the primary oil as possible before starting. Transmission Sprocket locking screw
You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . It does. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. 0000004274 00000 n
Insert a 7/16 in drill bit (1) through hole in front axle. Step 1
Battery. 0000007875 00000 n
You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information.
How did I know you werent using a service manual? Tappet Guide bolts
$20 Bike Lift
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Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Rocker Cover
This is from the 17 Touring Service manual.
Charging system. %PDF-1.5
Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. No two are exactly alike, and each one has its own story. Reduce Engine Ping, High Heat on 2007/08 HD
#8 - 14 in. @3XL`=8$(d
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o/(aqS,5M I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. 7-9 foot pounds
Front Brake Disc screws
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46-50 A maximum output. 25-40 foot pounds, Fastener Size -
Thanks guys.. will be stopping bye the dealer today to get some other stuff. Could someone tell me which is correct? I put a little red locktite on. Camshafts
10-12 foot pounds
Your email address will not be published. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Now, release the locknut and adjuster both nuts slightly. It helps to use a funnel designed for a primary case. MANUFACTURING TOLERANCES. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Required fields are marked *.
These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. 0000009501 00000 n
Tuning a CV carb
A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts.
Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Rear Axle nut
You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. 0000032160 00000 n
So, insert your screwdriver or Allen key and follow the given instruction. Harley-Davidson CVO Limited Specs. lb.) 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Sometimes you can even shift up into second and then down into the first. 883 to 1200 Upgrade
Make sure your bike cools off properly before you start the work. [PDF] INSTRUCTIONS - Harley-Davidson The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). basics of Fuel Injection explained, DEWEY'S
Ask us a Question. There you will find explanations on Harley Clutch Adjustment Torque specs too. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. MT MT 4.
Next, put the spring, cover, and screws back just like they were.
Learn how to replace it on your bike! The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). Transmission Sprocket nut
Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Use Loctite 271 on threads. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. For Sportster, you will need 42 foot-pounds of optimal torque capacity. That did say maxium of 50 degree. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. 0000005197 00000 n
Id call your service department to double check your numbers. Carburetor
In the above table, we have only described Harleys most widely required torque numbers. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Tree Budget, Engine, Transmission and Chassis
Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. 9-12 foot pounds
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115 in lbs for the primary screws. It becomes even more important when you have a Harley Davidson motorcycle. Shovelhead
Stop the guess work and get a manual! as long as the 2050 is made for primary,transmission application. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. How to Build a
Refer to the torque values from your service manual as necessary. (front) and the clutch sprocket (rear). 1 0 obj
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Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. 5/16" - 19 ft. lbs. 10 foot pounds
35-45 foot pounds
After that, you should test it out by riding your bike on the road. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. The compensator sprocket 150-165 foot pounds. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Unlock the full power of your engine. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. Two lines in nut on Compensator and one line in clutch hub nut. Apr 27, 2016. It's time to torque the pulley nuts for my belt drive. There is a 35 ft-lbs difference between the two which is substantial. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). You have to understand there are different levels of mechanical aptitude. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. Bottom bolt, 50 foot pounds
I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. gear lube. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? For removing the cover, move up down and reveal the clutch cable adjuster. Harley-Davidson CVO Road Glide Specs. 32-40 inch pounds
Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Pictures. EVO 74 HP Stage 2
Now release the clutch plates that caused the dragging. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. TC Performance Heads 100+HP, Pro Tuning on a Shade
But what about the torque capacity of the engine of different Harley models. Brake Line Banjo Fittings
Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. It will help you know the torque values precisely. 1613 mm (63.5 inches) Fuel capacity. Now your clutch lever is adjusted and ready. 0000006600 00000 n
144. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you.
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